Flexible gear couplings

R+W Flexible Gear Couplings: High Torque, Low Backlash Solutions

Flexible gear couplings play a vital role in transmitting torque between shafts while accommodating misalignments. Gear couplings are designed with precision, ensuring high power density, minimal backlash, and superior durability for various industrial applications.

Features of Flexible Gear Couplings

• High Power Density: Engineered for applications requiring high torque transmission.
• Minimal Backlash: Special crowned tooth design reduces play and enhances precision.
• Misalignment Compensation: Accommodates axial, angular, and lateral misalignments.
• Low Maintenance: The crowned gear teeth minimize wear and extend service life.
• Wide Torque Range: Supports torque capacities from 1,900 Nm to 2,080,000 Nm.
• Temperature Resistance: Operates efficiently from -30°C to +100°C.
• Customizable Configurations: Available in multiple mounting options to suit various applications.

Models of Flexible Gear Couplings

BZ1 – Standard Gear Coupling

• Torque Range: 1,900 – 480,000 Nm & 290,000 - 1,040,000 Nm
• Features: High power density, very low backlash, and cost-effective design.
• Mounting: Keyway mounting or cylindrical bore with interference fit.

BZA – Extended Shaft Distance Coupling

• Torque Range: 1,900 – 480,000 Nm & 290,000 - 1,040,000 Nm
• Features: Designed for spanning larger shaft distances, high power density, and minimal backlash.
• Mounting: Keyway mounting or cylindrical bore for shrink disc applications.

Applications: Gear couplings are widely used in industries where high torque and low backlash are essential

• Mixers: Ensuring smooth torque transfer in mixing processes.
• Rolling Mills: Handling heavy loads with precise torque transmission.
• Conveyors: Supporting high-speed and heavy-duty material transport.
• Crushers & Shredders: Providing reliable performance in demanding environments.
• Levelers: Ensuring stability and torque efficiency in metal processing.
• General Industrial Applications: Where durability and precision are required.

R+W flexible gear couplings offer a high-performance solution for power transmission needs in demanding applications. Their ability to compensate for misalignment, transmit high torque, and maintain low backlash makes them a preferred choice across multiple industries. For customized solutions, consult BIBUS India, the authorized distributor of R+W couplings.